Medical air systems A medicine you breathe.

The European Pharmacopoeia treats medical air as a medicine, with strict limits for gases, oil and water. Ultra Controlo designs and builds complete medical air plants in Portugal to meet them.

ULTRAAR medical air plant: oil-free compressor, air dryer, air receiver, control panel, ULTRAMED treatment unit and final filters Oil-free compressor Air receiver ULTRAMED treatment Final filters
  • Ph. Eur.air quality to the European Pharmacopoeia
  • −46 °Cworking dew point
  • Since 1997oil-free ULTRAAR medical air plants
  • Class IIbactive medical device, EN ISO 7396-1

How it works

How a hospital makes medical air.

A medical air plant takes in the air around it and turns it into a medicine. ULTRAAR does it in five steps, automatically.

The system

One system, from compressor to outlet.

Every plant is designed, built and tested by Ultra Controlo in Portugal, so its parts work together, and one team looks after all of it.

01Produce

Complete medical air plants, sized to the hospital and its pipeline.

ULTRAAR SC oil-free medical air plant with scroll compressor
Scroll, ULTRAAR SC
ULTRAAR ESW medical air plant with oil-less piston compressors
Piston, ULTRAAR ESW

ULTRAAR

  • SC oil-free scroll compressors, ULTRACECO SC.
  • ESW oil-less piston compressors, 1 to 8 per plant.
  • SCA a compact scroll plant with an ULTRASEC refrigeration dryer.
  • SCR oil-free two-stage rotary screw compressors, fixed or variable speed.
ULTRAAR ME medical air plant with rotary screw compressors

ULTRAAR ME

Gardner Denver rotary screw compressors with treatment certified to the European Pharmacopoeia. Also built complete inside a container.

View ULTRAAR ME

Why ULTRAAR

Built for patients, not workshops.

  • Oil-free since 1997.ULTRAAR SC, ESW, SCA and SCR compress without oil, so no compressor oil can reach the network and there is no oily condensate to treat.
  • A medical device.Every ULTRAAR is a Class IIb active medical device, built to EN ISO 7396-1 and manufactured under ISO 13485.
  • Built in duplicate.Compressors, treatment lines and pressure reducers can be doubled, so one can be serviced while the other keeps the network supplied.
  • Medical air stays medical.Hospital standards prohibit using medical air for industrial purposes. ACIH gives autoclaves and building equipment their own compressed air.

UltraCare

We don’t walk away at the handover.

On medium and large plants, our factory technicians supervise installation, start-up and staff training, and UltraCare keeps the plant running for the years after.

  • 24/7Technical assistance 24 hours a day, 365 days a year.
  • LocalTechnicians selected and trained in each country.
  • OriginalOriginal spare parts, preventive maintenance and rental equipment.

Questions

Questions hospitals ask us.

More answers on medical gases

What is medical air?

Medical air is compressed air supplied through the hospital pipeline, breathed by patients and used to drive medical equipment, and the European Pharmacopoeia treats it as a medicine. ULTRAAR SC plants are specified to its parameters: CO2 below 500 ppm, CO below 5 ppm, SO2 below 1 ppm, NOx below 2 ppm, particles below 1 μm, oil exempt and a working dew point of −46 °C. Read more

Oil-free or oil-lubricated compressors?

An oil-free compressor puts no oil into the air it compresses, so no compressor oil reaches the medical air network. ULTRAAR SC uses oil-free scroll ULTRACECO SC compressors. Where screw compressors are specified, ULTRAAR ME adds air treatment certified to the Pharmacopoeia parameters and an oil/water separator for the condensate. Read more

Can medical air run the autoclaves?

No. Hospital standards prohibit using medical air for industrial purposes, so autoclaves, drying, valve actuation and other pneumatic equipment need a separate supply. Ultra Controlo builds it as ACIH, with Gardner Denver rotary screw compressors of 15 to 720 m³/h each. Read more

Refrigeration or adsorption dryer?

A refrigeration dryer cools the air so its water condenses and drains away; an adsorption dryer passes it through a desiccant and reaches much lower dew points. ULTRASEC is the refrigeration dryer, for inlet air up to 70 °C. ULTRADRY is the adsorption dryer, with a pressure dew point of −40 °C to −70 °C. Read more

What keeps gas flowing if the network fails?

In critical areas, an ULTRAGEC emergency cabinet connects to the secondary network upstream of the area. It holds 2 or 4 B50 cylinders of oxygen and medical air, a 40 m³/h vacuum pump and a monitor that watches primary and secondary network pressures. Read more